Die shop maintenance at INTEMEC is a crucial process to ensure efficiency and quality in the production of metal parts. This maintenance includes several key activities.
Efficiency and Safety
1. Regular Inspection: We carry out regular inspections to identify and prevent problems before they affect production. This includes visually checking and using measuring equipment to detect wear or damage.
2. Cleaning and Lubrication: We keep dies and dies clean and well lubricated to prevent debris buildup and reduce wear, which extends component life.
3. Repair and Replacement: If worn or damaged parts are detected, we repair or replace them immediately to maintain the accuracy and quality of the final product.
4. Sharpening and Adjustment: We regularly sharpen cutting surfaces and adjust moving parts to ensure optimal and precise operation of dies,
5. Registration and Documentation: We maintain a detailed record of all maintenance activities performed, allowing us to track the history of each die and plan preventative maintenance effectively.
6. Staff Training: Our maintenance team is highly trained and receives continuous training to stay abreast of best practices and emerging technologies in die maintenance.
7. Failure Analysis: In case of recurring failures or problems, we perform a detailed analysis to identify the root cause and take corrective measures to prevent future incidents.
8. Continuous Improvement: We implement a continuous improvement approach, reviewing and optimizing our maintenance procedures to increase efficiency and reduce downtime.
The proactive and detailed maintenance of the die shop at INTEMEC ensures that our metal forming processes are carried out efficiently and with the highest quality, minimizing downtime and guaranteeing the delivery of products of high precision and reliability.